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RODOLFO RAMIREZ CARBAJAL
CIUDAD JUAREZ CHIHUAHUA
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Degree Dates INGENIERO INDUSTRIAL - ITCJ 06/1985 - 12/1989 -
Fechas Desde/Hasta 04/2011 - 06/2017 Puesto, Empresa SR METHOD PROCESS ENGINEER, LEAR CORPORATION, JUAREZ MAJOR ACTIVITIES:? Leading of GSV SUV Harnesses Customer Program to create, maintain and optimizing manufacturing process and tools working effectively with all value chain. Developing activities such as Design, work load balance, line capacity calculation, floor lay out, visual control, follow up on quality issues, give training to all operators in assy lines. coordination and implementation. In charge of two Engineering technicians.? Coordination and implementation of model changes, Engineering changes, prototypes, service products using APQP process with several coordination meetings with all value chain.? Support to manufacturing lines in order to ensure metrics were met like production, quality, scrap, increasing efficiency and productivity applying and promotes lean manufacturing techniques.? Design, received, install and release all equipment?s tools for every single mechanical and electrical component for construction boards and electrical boards also automatic machinery for final assy area and cutting crimping area too.? Kaisen activities to increase efficiency and productivity, resolve quality issues, reduce scrap, improve quality for final assy and cutting crimping area too. Working effectively with all value chain..MAJOR ACHIEVEMENTS:? Transfer of manufacturing lines from USA to Juarez in order to reduce product final cost from $800 dll to $680 dll per unit, through customer requirements, logistics analysis, man hour cost, quality, increasing efficiency from 80% to 103% applying and promotes manufacturing techniques working effectively with coworkers with different backgrounds, suppliers , customers, and differents levels of superior organization demonstrating leadership in all my activities in order to achieve Co. Goals.? Improvement of efficiency from 80% to 110% of Instrument panel and body harness working manufacturing lines through kaisen activities.? Design of pokayoke to assy fuses and relays on big connector for fuses to delete a bottle neck on IP harness working manufacturing lines reducing quality issues from 20 defects per day to 2 defects per day also reducing down times and increasing efficiency from 95% to 105 %.? Design of pokayoke to avoid attach grommet upside down in the body harness in order to delete a bottle neck on Body harness working manufacturing line reducing quality issues from 20 defects to 1 defect and increasing efficiency from 85% to 100 %.Fechas Desde/Hasta 03/2010 - 11/2010 Puesto, Empresa MATERIAL CONTRLLER, WWT, JUAREZ MAJOR ACTIVITIES:? Be the link between planners and buyers of WWT and FOXCONN working very close with them to procure packing material every four hours to keep stock at minimum, on timming, quality, quantity and speed service.? Supporting PC&L, manufacturing, engineering, quality issues.Fechas Desde/Hasta 04/2004 - 05/2009 Puesto, Empresa BUYER, DELPHI, JUAREZ MAJOR ACTIVITIES:? Responsible of sourcing and ensuring purchase orders for European, Asia and American suppliers (Sumitomo, Nippon Tanshi, Tyco, Kostal, etc.)working very close with PC&L, Engineering, Quality to guarantee material at the lowest total system cost for the differents client programs (GM, Ford, Mercedez, BMW, Toyota, Chryesler, Nissan) in DELPHI plants. In Charge of and annual portfolio around $60M dll. In charge of one purchasing technician.? Ensure payments to the suppliers in order to avoid any disruption of material from the supplier. Localize and rightsize suppliers.? Supporting PC&L issues like negotiating long lead times from the supplier that do not match with production timming requirements, lack of material, logistics issues, negotiating MOQ in order to have minimum stock ; Engineering issues like design, engineering changes, quality issues, etc.? Negotiation with suppliers involving price/cost, quality, delivery, payment terms, currency, etc.? In charge of working with suppliers to obtain annual cost savings around 3% thru reduced prices for the corporation by:Parts should be cloned, Volume negotiation, logistics analysis, Best global price agreement, Analysis of products of part families etc.MAJOR ACHIEVEMENTS:? Negotiation with supplier to move their facilities from Europe to America , using our leverage thru logistics analysis, Analysis of products of part families, best global price policy , volume negotiation; getting annual savings of $500 thousand dll.? Follow on suppliers issues like disruptions of material, quality problems, wrong design, etc, recovering around $120 thousand dll trhu covisint system.Fechas Desde/Hasta 09/2000 - 03/2004 Puesto, Empresa CUSTOMER SERVICE ENGINEER, DELPHI, JUAREZ MAJOR ACTIVITIES:? Main duty was being the link between DELPHI as a supplier and internal/external customers (Valeo, Lear, Sumitomo Wiring Systems, Bosch, RBE I, RBE IV, RBE V, Ford, GM, Mercedez, Crysler, Etc ).? Monitoring, involment, and communication of quality issues (quality spills, PPM performance, repetitive problems, response time, quality of response, customer feedback) to ensure timely problem resolution trhu assure that proper corrective action using 8Ds, 5 Whys, Ishikawa analysis upon request from customer or supplier .? Coordinate temporal and permanent containment actions for the whole pipeline when a complaint is issue by customers.? Supporting issues not related to product quality (materials, Engineering Changes, New products, etc). Be the interface and follow up to the request of the customer until the issue is closed.MAJOR ACHIEVEMENTS:? Follow on suppliers quality repetitive issues to avoid repetitive containment expenses due to same component is used for differents customers, getting annual savings around $100 thousand.Fechas Desde/Hasta 05/1999 - 08/2000 Puesto, Empresa SR. INDUSTRIAL ENGINEER, AUTOKABEL, JUAREZ ? Responsible of creating, maintain & optimizing manufacturing process and Tools developing activities such as Design, work load balance, floor lay out, visual control, follow up on quality issues, coordination and implementation.? Coordinate and implement model change, engineering Changes, Prototypes, and service products.? Give training to assembly lines people and improvement projects.Fechas Desde/Hasta 05/1996 - 04/1999 Puesto, Empresa INDUSTRIAL ENGINEERING GENERAL SUPERVISOR, CONTEC, JUAREZ MAJOR ACTIVITIES:? Responsible of coordinate, implement and improve products working areas, ensuring metrics are met (production, quality, scrap, efficiency and productivity). Applying and promotes lean manufacturing techniques.? Transferring new products which were transferred from USA to our Juarez Plant and to subcontractors too.? Design, Receive, install and release all equipments tools for every singlemechanical and electrical component for construccion boards and electrical boards also automatic machinery for cut and crimping area and final assembly too. Supervise the activities of 5 industrial Engineers and 6 engineering Technicians.? Coordination and implementation of model changes, Engineering changes, prototypes, service productos using APQP process with severals coordination meetings with all value chain.? Kaisen activities to increase efficiency and productivity, resolve quality issues, reduce scrap, improve quality. Working effectly with all value chain.MAJOR ACHIEVEMENTS:? Sustained for all manufacturing lines an overall productivity level of 95 % .? Coordinate and oversees Task Force activities to standardize cut and crimping manufacturing process in four plants with an achievement of efficiency increase from 70% to 100% in all KOMAX cut and crimping machines using relays and improved applicators.? Implementation of project called sucesived verification in order to avoid quality issues like inverted wires assy, wrong component assy, wrong taping, TNA, damage wire etc. reducing PPMs overall of manufacturing lines from 60 PPMs to 30 PPMs.Fechas Desde/Hasta 09/1992 - 04/1996 Puesto, Empresa METHOD INDUSTRIAL ENGINEER, CONTEC, JUAREZ MAJOR ACTIVITIES:? Responsible of creating, maintain & optimizing manufacturing process and Tools developing activities such as Design, work load balance, floor lay out, visual control, follow up on quality issues, give training to all operators in mfg. lines. Coordination and implementation. In charge of 2 engineering technicians.? Design, Receive, install and release all equipment?s tools for every single mechanical and electrical component for construction boards and electrical boards and automatic machinery for cut and crimping area and final assembly too.? Coordination and implementation of model changes, Engineering changes, prototypes, service products using APQP process with several coordination meetings with all value chain.? Kaisen activities to increase efficiency and productivity, resolve quality issues, reduce scrap, and improve quality. Working effectively with all value chain.MAJOR ACHIEVEMENTS:? Transfer of manufacturing lines from USA to Juarez in order to reduce product final cost from $650 dll to $560 dll per unit, through customer requirements, logistics analysis, man hour cost, quality, increasing efficiency from 70% to 100% applying and promotes manufacturing techniques working effectively with coworkers with different backgrounds, suppliers , customers, and different levels of superior organization demonstrating leadership in all my activities in order to achieved Co. Goals.? Transfer of mfg. lines from original manufacturer from Juarez plant to subcontractor at Juarez too in order to reduce product final cost from $560 dll to $500 dll per unit? Design of pokayoke to avoid attach grommet upside down in the harness to delete a bottle neck on Body harness working manufacturing line reducing quality issues and increasing efficiency from 80% to 100 %. -
- INGLES - Competencia profesional completa
- JAPONES - Competencia básica
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A person that contributes to make our society peaceful and safe from danger.Be part of a world class Co. Willing to contribute with my experience and skillsWorking as a team player doing my best in order to accomplish company goalsbeing honest, good attitude, hardwork, disciplined, open mind and being alwaysup to date on the latest knowledge and tools
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COMPETENCIES:? Extensive experience on Maquila Automotive Industry (21 years +), with solid background in Engineering, Purchasing, Quality, Manufacturing, Project planning, Customer service.? People oriented, Process coach, Honest, Continuos mentality improvement, fast learner, self started, hardworker, oral and written communication skills with ability to interface appropriately with customers and upper management, great positive attitude, Great leadership skills.? International Traveler (USA, JAPAN, CANADA).PROFESIONAL DEVELOPMENT:? Mfg. process of molded plastic Component Clinton DELPHI facilities? Extrusion process of copper cover with plastic Ohio DELPHI facilities? Terminal Metal Stamping process Clinton DELPHI facilities? Drill & cutting machinery handling and electrical welding Family businessSKILLS? Management of process improvement techniques APQP, FMEA, 5S, 8D, 5W, Ishikawa, Kaisen, SPC, Lean manufacturing, Green belt.? Management of purchasing process, Negotiation skills, sourcing legal aspects, Leadership.? Management of ISO9001 and customers certifications.? Effective management of personal development, X_Matrix resources, Process Coach.? Supply chain management , JIT, Kanban, Visual Management.? Safe work management, Personal protective Equipment, Chemical hazards.? Knowledge business software: MS office, Project software, SAP, outlook, net meeting, Covisint.